Smart Manufacturing & Industry 4.0

Engineered Software Solutions for Smart Factories & Industrial Automation

From real-time Manufacturing Execution Systems (MES) and shop floor dispatching to Industrial IoT (IIoT) telemetry, predictive maintenance, and AI-driven quality inspection — we engineer cloud & edge software that eliminates downtime, maximizes OEE, and modernizes factory operations.

Schedule Smart Factory Audit Explore Solutions

✓ 38% Reduced Downtime & 99.4% OEE Accuracy

99.4%

OEE Telemetry Accuracy

38%

Unplanned Downtime Cut

4.2x

Faster Dispatch Speed

65%

Optical Defect Reduction

Manufacturing Solution for SMEs

Machine Monitoring & Industrial IoT

Connect your machines and see what is happening across your factory in real time—with a practical solution designed to help small and medium manufacturers start quickly and scale confidently.

Existing factory machines connected through retrofit sensors and an edge gateway to a real-time machine monitoring dashboard — Existing machines · Retrofit sensors · Edge gateway · Live dashboard

Start small. Connect what you already have.

Know What Every Machine Is Doing—As It Happens.

SIBIRI connects compatible PLCs, CNC machines, presses, motors, and production lines through secure gateways and retrofit sensors. Factory teams get one live view of machine health, output, downtime, and operating conditions without replacing their current equipment.

Existing machines Sensors & edge gateway Dashboard & alerts

Running status Production output Energy usage Maintenance alerts

✓
Real-time factory visibility
Monitor availability, cycle counts, idle time, temperature, vibration, energy consumption, and stoppages from any authorized screen.
✓
Faster response to downtime
Notify supervisors when thresholds are crossed so teams can investigate abnormalities before a minor issue becomes a long production stop.
✓
Practical for SME adoption
Begin with a pilot on a few critical machines, validate the operational value, then expand line by line as priorities and budgets allow.

Plan an SME Machine Monitoring Pilot

Deployment Blueprint

How We Deploy Smart Manufacturing Systems

Our 4-step engineering blueprint delivers zero-downtime integration with your existing shop floor hardware and enterprise networks.

Factory Telemetry Audit

We audit legacy PLCs, SCADA networks, shop floor network topologies, and ERP interfaces to define edge connectivity standards.

Edge Gateway Deployment

We deploy secure containerized edge brokers (MQTT/OPC-UA) to bridge physical machine sensors with cloud databases.

MES & ERP Integration

We connect work order queues, operator dispatch touchscreens, and train custom predictive ML models on your baseline telemetry.

Live OEE Command Launch

We roll out real-time OEE dashboards across plant screens and mobile devices with automated escalation rules for downtime events.

Industrial Technology Stack

Industrial Protocols & Software Frameworks We Utilize

We engineer software using battle-tested industrial IoT protocols, high-concurrency databases, and modern web backbones.

OPC-UA & Modbus TCP

Industrial Machine Protocol Bridging

MQTT & Node-RED

Low-Latency Pub/Sub Telemetry

InfluxDB & TimescaleDB

Time-Series Telemetry Storage

PyTorch & OpenCV

Optical Quality Vision AI Models

Quantifiable ROI

Business Transformation & Plant Impact

Here is how transitioning from traditional paper/spreadsheet manufacturing to Sibiri Smart Manufacturing software impacts your plant metrics.

Legacy Manufacturing Bottlenecks

✕ Paper shift logs and manual spreadsheet data entry causing 24-48 hour reporting delays.
✕ Unexpected machine breakdowns halting assembly lines for hours without early warning.
✕ Manual visual inspection missing 8-15% of surface defects during peak production shifts.
✕ Disconnected ERP systems leading to stockouts of critical raw assembly components.

Sibiri Smart Manufacturing Platform

✓ Real-time sub-second IIoT telemetry streaming live OEE dashboards to plant leadership.
✓ AI predictive maintenance preventing 38% of unplanned machine downtime events.
✓ 100% inline optical camera AI auditing with sub-15ms automated reject signals.
✓ Automated ERP multi-BOM explosion triggering supplier reorders before stockouts occur.

FAQ

Frequently Asked Questions

Everything you need to know about implementing Smart Manufacturing software with Sibiri Innovation.

Can your MES software integrate with our existing legacy PLCs and SCADA networks?

Yes. We specialize in retrofitting legacy equipment (Siemens S7, Allen-Bradley, Mitsubishi, Omron) using industrial edge gateways running OPC-UA, Modbus TCP, and MQTT protocols. Your existing machinery does not need to be replaced to enjoy real-time telemetry.

How do you ensure cybersecurity on factory Operational Technology (OT) networks?

We deploy strict OT/IT network segmentation following ISA/IEC 62443 security standards. Edge gateways utilize unidirectional data diodes, encrypted TLS 1.3 tunnels, and OAuth2 token authentication to prevent external access to physical control loops.

Does the predictive AI process machine telemetry on edge hardware or in the cloud?

We employ a hybrid architecture. High-frequency vibration and optical vision models run directly on local industrial PCs or edge gateways (NVIDIA Jetson / Edge TPU) for sub-15ms response times. Historical trend analysis and multi-plant reporting run in the cloud.

How quickly can a pilot Smart Factory project be implemented?

Our typical pilot project takes 4 to 6 weeks. This includes connecting 5-10 key machines, setting up baseline IIoT telemetry, deploying operator touch-screen terminals, and launching live OEE dashboards for plant managers.